Product Customization

Choose your style Customize your racket.

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Choose your style Customize your racket

You can learn more about each racket production process through the following introduction, so as to fully customize your pickleball racket according to your needs:

Major Process

An introduction to the main production process of pickleball rackets.

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Production Line Details

Introduction to the production process of pickleball racket production line.

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USAPA Test Matrix

Introduction to the USAPA test matrix for pickleball rackets.

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Capacity Planning

Pickleball racket Capacity Planning introduction form.

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first step

GENERAL QUESTIONS

  • Molded board: Place the bonded glass fiber membrane/carbon fiber membrane on the hot press table at high temperature and high pressure to form a molded board.

  • Composite board: cold-press two hot-pressed boards and honeycomb PP material up and down with glue to form a pickleball racket board.

  • Cutting: Use an engraving machine to cut the composite board

  • Polishing: Polish the blank (surface and all cutting surfaces)

  • Cleaning: Clean the impurities on the surface of the blank

  • Printing: UV printing according to the artwork information specified by the customer

  • Hemming: Hemming is carried out after the tape is glued

  • Tie the handle leather: stick the handle, install the back cover, wrap the sweat-absorbent band

  • Shrink film: Shrink film on handle

  • Packaging: Packaging of finished products according to the packaging method specified by the customer

Step 2

Production Line Details

1. Molded plate

Mainly completes the lamination of various films on the surface of Peak panels.

2. Composite board

Mainly completes the lamination of various films of Peak sheets and PP materials.

3. Cutting

It mainly completes the cutting of pickle boards. It can currently complete the cutting of a blank in 7 seconds.

4, Polish

It mainly completes the polishing of the Pickle Pat blank, in order to increase the adhesion of the ink and the friction of the Pickle Pat during UV printing.

5. Clean up

It mainly completes the cleaning of the rough pattern of the Peak Pat, in order to remove the impurities attached to the rough pattern and prepare it for UV printing.

6.Print

It mainly completes the printing of pickleball rackets. One machine can print 1,000 rackets in one day.

7. Hemming

It mainly completes the edge protection and wrapping of pickleball rackets. One machine can install the edge protection of 1,200 rackets in one day.

8.Wrap the handle

Mainly complete the installation of the handle/back cover of the Pickleball racket, and complete the winding and fixing of the sweatabsorbent band.

third step

USAPA Test Matrix

Paddle Size

Paddle Length≤17.0 inches
Paddle Width ≤8.0 inches

Gloss

Gloss test result ≦80 GU

Surface Roughness

All Rz Readings ≦30Rz
All Rt Readings ≦40Rt

COF（Coefficient of Friction）

COF ≦0.18

Deflection

Deflection ≦0.005 inches

Long life

Number of hits

the fourth step

Capacity Planning

Year

2023

Max Monthly Capacity

2024

Max Monthly Capacity

2025

Max Monthly Capacity

2026

Max Monthly Capacity

Fiberglass

50,000

50,000

70,000

100,000

Carbon Fiber

0

30,000

50,000

50,000

Other

    

Total Monthly Capacity

50,000

80,000

120,000

150,000